CAD/Solid Modeling

Mold Design

• Individual component and multi part assembly modeling
• Detailed drawings of components to ANSI YB14.5 dimensioning and tolerancing standard

Composites

• Wet lay-up and pre-preg composite moldings
• Fiberglass / Kevlar / Carbon Fiber materials
• Rohacell, Aramid Honeycomb

CNC

• Tools & components
• Fixtures and molds
• Lathe/Mill 3,4 and 5 axis parts

Design & prototyping

• Reverse Engineering
• Investment casting; Sand molding
• Plastic injection molded part design
• Tooling and fixture design
• Rapid prototyping: plastic and metal parts

Detailed part costing

• High and Low volume manufacturing experience.
• Mass / Volume calculations
• Castings / Machined components / sheet metal Design

Extensive Research & Development Experience

Our team includes experts in fluid mechanics and heat transfer and their application to real world design problems:

• Computational Fluid Dynamics (CFD)

• Aircraft aerodynamics

• Multi-disciplinary design/optimization

• Hydrodynamics of ships and yachts

• Rocket engines

• Liquid propulsion systems

Examples of applications:

• America's Cup design/optimization tools

• Racing yachts fin/bulb design

• UAV aerodynamic analysis and design

• High-lift airfoil shape design, including multi-element airfoils

• Cavitation-free hydrofoil design

• Liquid oxygen (LOX) - ethanol rocket engines